Selective Hydrogenation Catalysts SeLene™ - Selective Hydrogenation Catalysts Family
High-performance selective hydrogenation catalysts dedicated to the petrochemical and refining industries, to purify highly valuable olefinic and aromatic streams produced by steam crackers and FCC units.
High activity, easy regeneration and highly competitive cost to fill are among the key advantages of these catalysts, which are selected depending on the feedstock characteristics, the unit design/limitations and the requested performances.
Axens Offer
SeLene™, Axens’ Selective Hydrogenation Catalysts Family, features the highest activity and lowest density on the selective hydrogenation catalyst market, allowing the highest level of performance while minimizing the cost to fill and maximizing energy cost savings.
More than 50 years in research and development and unit design have led to unmatched results with more than 750 worldwide license references and 850 worldwide catalysts references, for a cumulative onstream operating experience exceeding 30 MM hours.
LD 265
LD 265 is a palladium on alumina catalyst used in various selective and total hydrogenations among them deep olefins saturation for the light cuts, such as C3, C4, C5 or mixture thereof.
LD 465
LD 465 is a very active palladium on alumina catalyst specially designed for hydrogenation of pyrolysis gasoline cuts. Its very open pore structure maximizes the efficiency of active palladium.
LD 465 is also suitable for total hydrogenation of light cuts, such as C3, C4, C5 or mixture thereof.
C₂ Selective Hydrogenation
In addition to containing up to 90% ethylene, steam cracker C2 cuts contain from 0.5 to 3% acetylene. This highly unsaturated compound is undesirable in both chemical- and polymer-grade ethylene. The most elegant way to remove acetylene is via hydrogenation to ethylene.
LD 153
LD 153 is a promoted palladium on alumina catalyst used in acetylene removal from ethylene cuts produced by steam cracking.
It is dedicated to front end operation, and provides very good activity and very high selectivity.
Another interest of LD 153 is a much wider operating window compared to previous generation catalysts, minimizing the risk of temperature excursion in case of CO fluctuation in the feed.
LT 279
LT 279 is a promoted palladium on alumina catalyst used in acetylene removal from ethylene cuts produced by steam-cracking.
It can be used for front end operation where its low tendency to provoke runaway is of prime interest. It can also be used for tail end operation where its superior selectivity allows very high removal of acetylene with no loss of ethylene.
LT 279 is also available for methylacetylene and propadiene selective hydrogenation in the vapour phase process.
C₃ Selective Hydrogenation
In addition to containing up to 90% propylene, steam cracker C3 cuts contain from 2 to 8% methylacetylene and propadiene (MAPD). Selective hydrogenation of MAPD aims to remove MAPD through its hydrogenation to propylene.
LD 273
LD 273 is a promoted palladium on alumina catalyst used in selective hydrogenation of steam-cracking propylene rich cut.
It provides high selectivity for total elimination of methylacetylene and propadiene with only trace formation of oligomer by-products and no overhydrogenation into propane.
LT 279
LT 279 is a promoted palladium on alumina catalyst used in methylacetylene and propadiene selective hydrogenation in the vapour phase. It also available for acetylene removal from ethylene cuts produced by steam-cracking.
C₄ Selective Hydrogenation
C4 cuts may be produced by steam crackers, fluidized catalytic crackers (FCC) unit or butane dehydrogenation units. These streams contain mainly olefins and paraffins, as well as diolefins (butadiene) and occasionally vinylacetylene (VAC).*
C4 Acetylene Selective Hydrogenation
Hydrogenating acetylenes selectively is the ideal way to debottleneck butadiene units and improves the butadiene yield, while allowing an easy solvent extraction and improving the separation of butenes from 1,3-butadiene.
LD 277
LD 277 is a promoted palladium on alumina catalyst used for the selective hydrogenation of VAC in raw butadiene cuts.
LD 277 exhibits unique stability in the presence of high vinyl acetylene (VAC) concentration as the formulation of the catalyst prohibits the loss of the active metal palladium.
C₄ Butadiene Rich Hydrogenation
Steam cracker C4 cuts have from 40 to 50% of butadiene, selective hydrogenation is an economical way (different from the solvent extraction) to upgrade butadiene into butenes.
LD 265
LD 265 is a palladium on alumina catalyst used in various selective hydrogenations and widely used for selectively hydrogenate the butadiene rich cut into butenes, while minimizing the butane production.
C₄ Selective Hydrogenation Max 1-Butene
The duty of the C4 Selective Hydrogenation Max 1-Butene is to selectively hydrogenate the butadiene to 1-butene while minimizing the isomerisation of 1-butene to 2-butene and the saturation of olefins to butane.
LD 271
LD 271 is a promoted palladium on alumina catalyst used for selective hydrogenation of residual butadiene contained in raffinate cuts from butadiene extraction unit. LD 271 preserves 1-butene from isomerization into 2-butenes even with butadiene removal down to 1 to 5 wt ppm.
C₄ Selective Hydrogenation Max 2-Butene
The duty of the C4 Selective Hydrogenation Max 2-Butene is to selectively hydrogenate the butadiene to 2-butene while maximizing the isomerisation of 1-butene to 2-butene and minimizing the saturation of olefins to butane.
LD 269
LD 269 is a palladium catalyst specially designed to selectively reduce diolefins (i.e. while preserving olefins) and maximize the isomerization of external to internal olefins (double bond shift).
High isomerization rate is obtained without loss of total olefins through over hydrogenation to alkane. Due to its high activity, selectivity and tolerance to impurities, LD 269 is of special interest for C4 alkylation pretreatment (Axens Alkyfining® Process) or for olefin polymerisation pretreatment.
LD 267 R
LD 267 R is a palladium catalyst specially designed to selectively reduce diolefins (i.e. while preserving olefins) and maximize the isomerization of external to internal olefins (double bond shift).
High isomerization rate is obtained without loss of total olefins through over hydrogenation to alkane. Due to its high activity and high selectivity, LD 267 R is of special interest for C4 alkylation pretreatment (Axens Alkyfining® Process) or for olefin polymerisation pretreatment.
Pyrolysis Gasoline Hydrogenation
Ethylene production by steam cracking produces several by-products such as pyrolysis gasoline (pygas). Raw pygas contains highly valuable components such as BTX (benzene, toluene, xylenes), unsaturated compounds like diolefins, styrenics and olefins, and sulfur-containing compounds. In order to recover BTX, the unsaturated compounds and sulfur compounds have to be removed efficiently. This is the target of Axens’ catalysts through two different stages of pygas hydrogenation.
Pygas Hydrogenation First Stage
The first stage involves the selective hydrogenation of diolefins and styrenics. Efficiency of the conversion in this stage is essential to downstream units operation In this stage, palladium or nickel-based catalysts are used depending on the site specific constraints among which the feedstock characteristics, the product specifications, the unit characteristics and the operating conditions.
LD 265
LD 265 is a palladium on alumina catalyst used in various selective and total hydrogenations among them stabilization of pyrolysis gasoline by hydrogenation of styrenics and diolefins.
LD 465
LD 465 is a very active palladium on alumina catalyst specially designed for hydrogenation of pyrolysis gasoline cuts.
Its very open pore structure maximizes the efficiency of active palladium. This catalyst is of particular choice for feedstock rich in styrene.
Used in first stage hydrogenation reactor, it stabilizes the py-gas. by diolefins selective hydrogenation. This hydrogenated pyrolysis gasoline is suitable for further hydrotreatment on on a typical combination of NiMo and CoMo catalysts, LD 145 and HR 606.
LD 465 X
LD 465 X is a very active palladium on alumina catalyst specially designed for hydrogenation of pyrolysis gasoline cuts. LD 465 X is the improved version of the industrially well-known LD 465.
Its very open pore structure crossed with a fine distribution of palladium maximizes the accessibility of active palladium allowing to minimize the palladium inventory while reaching same LD 465 catalyst activity. This catalyst is of particular choice for feedstock rich in styrene.
Used in first stage hydrogenation reactor, it stabilizes the pygas, by diolefins and alkenyl aromatics selective hydrogenation. This hydrogenated pyrolysis gasoline is suitable for further hydrotreatment on a typical combination of NiMo and CoMo catalysts, like LD 145 and HR 606.
LD 485
LD 485 is a very active palladium on alumina catalyst initially designed for hydrogenation of pyrolysis gasoline cuts. Its very open pore structure maximizes the efficiency of active palladium. This catalyst is of particular choice for reactive feedstocks (rich in styrene) or when high capacity or high severity is required.
Used in first stage hydrogenation reactor, it stabilizes the py-gas by diolefins and alkenyl aromatics selective hydrogenation. This hydrogenated pyrolysis gasoline is suitable for further hydrotreatment on a typical combination of NiMo and CoMo catalysts, like LD 145, HR 406 or HR 606.
LD 585
LD 585 is an ultra high active palladium on alumina catalyst initially designed for hydrogenation of pyrolysis gasoline cuts containing high amount of CS2. Its very open pore structure under extrudate shape combined with a fine distribution of Palladium maximizes the accessibility of active palladium and thus increase significantly the catalyst activity.
This catalyst is of particular choice for reactive feedstocks (rich in styrene) with high amount of CS2 while high severity is required. Used in first stage hydrogenation reactor, it stabilized the pygas by diolefins and alkenyl aromatics selective hydrogenation. This hydrogenated pyrolysis gasoline is suitable for further hydrotreatment on a typical combination of NiMo and CoMo catalysts, like LD 145 and HR 606.
LD 541
LD 541 is the latest-developed nickel on alumina catalyst used for the selective hydrogenation of diolefins and alkenyl aromatics present in unsaturated streams. It displays significantly higher activity and provides enhanced product quality and cycle length, while keeping similar properties in terms of stability, resistance to contaminants and regenerability as compared to its predecessors LD 241/ LD 341/ LD 441.
LD 541 is mostly devoted to first stage hydrogenation units processing contaminated feedstocks (with significant amounts of Si, As for instance), when Palladium based catalysts are no more applicable due to contamination, and high level of activity is still required. It allows sweetening the pyrolysis gasoline when required, and prepares a good quality feedstock to the second stage pygas hydrogenation devoted to the preparation for further aromatics production.
LD 551
LD 551 is the latest generation of high activity Nickel based catalyst marketed by Axens for Pyrolysis Gasoline (socalled Pygas) or Cracked Gasoline 1st stage hydrogenation units, to selectively hydrogenate unsaturated compounds such as diolefins and alkenyl-aromatics. LD 551 offers the advantage of an excellent resistance to Air Burning with a very high activity comparable to LD 541, a very good stability, resistance to contaminants and selectivity in order to avoid any aromatics saturation.
LD 241
LD 241 is a nickel on alumina catalyst used for the selective hydrogenation of diolefins present in pyrolysis gasolines. It is used in the first step hydrogenation and can be associated with a CoMo catalyst placed in a second step reactor for aromatics production after olefins hydrogenation and hydrodesulfurization. This catalyst has been extensively used worldwide in many units giving constant satisfaction to all customers. It is the catalyst of choice if a sweetening (reduction of mercaptans content) is requested.
LD 341
LD 341 is a nickel on alumina catalyst used for the selective hydrogenation of diolefins present in pyrolysis gasolines. It is used in the first step hydrogenation and can be associated with a CoMo catalyst placed in a second step reactor for aromatics production after olefins hydrogenation and hydrodesulfurization.
LD 341 RS-300 is the catalyst of choice if a sweetening (reduction of mercaptans content) is requested.
Pygas Hydrogenation Second Stage
Following the first stage, the second stage pygas hydrogenation consists in olefins and sulfur removal from all or a specific fraction of the first stage effluent. The complete removal of olefins and sulfur has to be ensured while minimizing aromatics hydrogenation. The effluent is then routed to an aromatics recovery unit.
LD 145
LD 145 is a nickel-molybdenum on special alumina catalyst used in the second step selective hydrogenation of pyrolysis gasoline, including steam-cracking gasoline, for the production of aromatics. The second step consists in the elimination of the sulphur to meet the aromatics specifications, without any loss of aromatics. The second catalyst used in connection with LD 145 is either HR 406 or HR 606.
The use of the LD 145 at the top of the catalytic bed achieves a total selective hydrogenation of the minor proportion of diolefins still present in the gasoline following the first stage selective hydrogenation and a major portion of olefins hydrogenation. This leads to longer cycles at lower operating pressures.
HR 606
HR 606 is a CoMo type catalyst mainly used in desulfurization of pyrolysis gasoline, or steam cracking gasoline, in Petrochemicals processes where aromatics are the key products. After a 1st stage treatment on a Pd or Ni based catalyst, the Pygas cut is usually processed in a 2nd stage hydrogenation unit which utilizes Axens’ LD 145 for elimination of remaining olefins, followed by HR 606 for desulfurization. The combination of LD 145 and HR 606 delivers highly efficient desulfurization while minimizing aromatics losses. Both catalysts are well proven in this service, retaining exceptional performance over multiple regenerations.
Arofining
An important source of aromatics for petrochemical end-uses originates from high severity, continuous catalyst regeneration (CCR) reformers. The current trend towards high severity operation results in higher concentrations of undesired unsaturated hydrocarbons (diolefins, olefins, styrenes) in the reformate produced. These unsaturated hydrocarbons are selectively hydrogenated while minimizing the aromatic loss.
The selective hydrogenation can be implemented on the full reformate or any individual aromatics fraction depending on specific needs.
LD 267 R
LD 267 R is a palladium catalyst specially designed to selectively reduce diolefins (i.e. while preserving olefins) and maximize the isomerization of external to internal olefins (double bond shift) An other application for this catalyst is the selective hydrogenation of the diolefins and olefins present in high severity reformate in order to eliminate clay treatments or to reduce drastically the clay consumption in the Aromatics Complex.
Other Selective Hydrogenation
- Phenol Production: The purpose of AMS Hydrogenation Unit is to convert the main by-product resulting from the Phenol process, the Alpha-Methyl-Styrene (AMS), to Cumene while preserving the aromatic nucleus and therefore avoid the hydrogenation of Cumene to isopropylcyclohexane (IPCH).
- Styrene Production: The purpose of Phenyl-Acetylene Hydrogenation Removal is to selectively hydrogenate the Phenyl-Acetylene (PA) formed in the styrene process, back to Styrene while limiting the saturation of Styrene to Ethyl-Benzene (EB). Phenyl Acetylene can have a negative effect on some styrene polymerization processes.
LD 265
LD 265 is a palladium on alumina catalyst used in various selective and total hydrogenations among them Phenol production and Styrene Production.
LD 465
LD 465 is a very active palladium on alumina catalyst specially designed for hydrogenation of pyrolysis gasoline cuts. Its very open pore structure maximizes the efficiency of active palladium.
LD 465 is also suitable for selective hydrogenation of AMS for Phenol production or PhenylAcetylene selective hydrogenation for Styrene production.
LD 485
LD 485 is a very active palladium on alumina catalyst initially designed for hydrogenation of pyrolysis gasoline cuts. Its very open pore structure maximizes the efficiency of active palladium.
LD 485 is also suitable for selective hydrogenation of AMS for Phenol production or PhenylAcetylene selective hydrogenation for Styrene production.
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